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|Year : 2015
: 17 | Issue : 78 | Page
|Measurement of impulse peak insertion loss from two acoustic test fixtures and four hearing protector conditions with an acoustic shock tube
William J Murphy1, Cameron J Fackler2, Elliott H Berger3, Peter B Shaw1, Mike Stergar3
1 Division of Applied Research and Technology, National Institute for Occupational Safety and Health, Cincinnati, Ohio, USA
2 Division of Applied Research and Technology, National Institute for Occupational Safety and Health, Cincinnati, Ohio; 3M E-A-RCAL Laboratory, Indianapolis, Indiana, USA
3 3M E-A-RCAL Laboratory, Indianapolis, Indiana, USA
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|Date of Web Publication||10-Sep-2015|
Impulse peak insertion loss (IPIL) was studied with two acoustic test fixtures and four hearing protector conditions at the E-A-RCAL Laboratory. IPIL is the difference between the maximum estimated pressure for the open-ear condition and the maximum pressure measured when a hearing protector is placed on an acoustic test fixture (ATF). Two models of an ATF manufactured by the French-German Research Institute of Saint-Louis (ISL) were evaluated with high-level acoustic impulses created by an acoustic shock tube at levels of 134 decibels (dB), 150 dB, and 168 dB. The fixtures were identical except that the E-A-RCAL ISL fixture had ear canals that were 3 mm longer than the National Institute for Occupational Safety and Health (NIOSH) ISL fixture. Four hearing protection conditions were tested: Combat Arms earplug with the valve open, ETYPlugs ® earplug, TacticalPro headset, and a dual-protector ETYPlugs earplug with TacticalPro earmuff. The IPILs measured for the E-A-RCAL fixture were 1.4 dB greater than the National Institute for Occupational Safety and Health (NIOSH) ISL ATF. For the E-A-RCAL ISL ATF, the left ear IPIL was 2.0 dB greater than the right ear IPIL. For the NIOSH ATF, the right ear IPIL was 0.3 dB greater than the left ear IPIL.
Keywords: Acoustic test fixture, American National Standards Institute (ANSI) S12.42-2010, hearing protection, impulse noise
|How to cite this article:|
Murphy WJ, Fackler CJ, Berger EH, Shaw PB, Stergar M. Measurement of impulse peak insertion loss from two acoustic test fixtures and four hearing protector conditions with an acoustic shock tube. Noise Health 2015;17:364-73
|How to cite this URL:|
Murphy WJ, Fackler CJ, Berger EH, Shaw PB, Stergar M. Measurement of impulse peak insertion loss from two acoustic test fixtures and four hearing protector conditions with an acoustic shock tube. Noise Health [serial online] 2015 [cited 2020 May 25];17:364-73. Available from: http://www.noiseandhealth.org/text.asp?2015/17/78/364/165067
| Introduction|| |
High-level, short-duration impulses present a greater risk of noise-induced hearing loss than continuous noise of similar and equivalent energy levels. ,,,, Hearing protection devices (HPDs) attenuate and filter an impulse and are integral to damage risk criteria and occupational safety and health standards. ,, Human subjects cannot ethically be used to assess HPD performance with high-level impulse noise due to the risk of inducing a threshold shift in the event that the protection fails to work as expected. Acoustic test fixtures (ATFs) have been used to measure insertion loss of hearing protection devices over a wide range of impulse levels, 110-190 decibel peak sound pressure level (dB peak SPL). ,,,,
The US Environmental Protection Agency (EPA) recently proposed a new metric to characterize the performance of hearing protection devices in high-level impulse noise.  The EPA's methods evaluate a protector's performance at nominal impulse levels of 132, 150, and 168 dB peak SPL. The peak levels are allowed to vary from target levels within a range of ±2 dB, and the initial overpressure (A-duration) can vary between 0.5 and 2.0 milliseconds (ms). The American National Standards Institute Subcommittee 12 (Noise) Working Group 11 subsequently revised the ANSI S12.42 standard using the EPA methods. 
In previous field studies, NIOSH personnel evaluated different ATFs, hearing protectors, and impulse noise sources. , The purpose of this study that was carried out at the 3M E-A-RCAL Laboratory (Indianapolis, IN, USA) was to utilize a more controlled laboratory environment to investigate the impulse peak insertion loss (IPIL) performance of a variety of protectors. Comparative measurements of the performance of hearing protectors with an ATF are useful for the development of national and international standards; also, the methods in the American National Standards Institute/Acoustical Society of America (ANSI/ASA) S12.42 standard are still being refined to understand the assessment of hearing protection when exposed to high-level impulse noise.
This study utilized two models of the same ATF to measure the impulsive response of four hearing protector conditions. This paper reports and compares the measurements obtained with both fixtures. The Methods section describes the construction of the test fixtures, the acoustic impulse source, the hearing protectors used as well as the data acquisition system and analysis methods. In the Results section, the impulse waveforms are described and the results for each of the hearing protector conditions and the statistical analyses are presented. In the Discussion section, the effects of the fixture position, ear canal length, and the performance of double protection are discussed.
| Methods|| |
Acoustic test fixtures
NIOSH and 3M E-A-RCAL both purchased acoustic test fixtures from the French-German Research Institute of Saint-Louis (ISL) built following the publication of the ANSI/ASA S12.42-2010 standard. The ISL fixtures were selected to facilitate comparison with previously published results collected with the ISL fixtures. ,,
The length of an ear canal is the combination of an ear canal extension and the ear simulator to which the extension is attached. , The ear canal extensions for the NIOSH ISL fixture were 13 mm long and had an inner diameter of 7.5 mm. The ear canal extensions for the E-A-RCAL ISL fixture were 16 mm long with a diameter of 7.5 mm. Due to the design of the ISL fixture, changes to the length of the ear canal extensions are difficult to make once the fixture is built. The ear canals, pinnae, and area surrounding the pinnae were flexible and had a Shore OO durometer rating of 75-76 when at room temperature or when heated to body temperature of 37 ° C. The pinna material was stiffer than the standard's specification of a durometer rating between 30 and 60.
Both fixtures were equipped with GRAS Sound and Vibration (GRAS) RA0045-S7 ear simulators, a modification of the IEC 60318-4 ear simulators. Each ear simulator was equipped with a 1/4" GRAS Type 40BP microphone and GRAS Type 26AC microphone preamplifier and was powered by a GRAS Type 12AA power module. A GRAS 67SB blast probe was used to measure the free field impulses. The blast probe was equipped with a GRAS 1/8" Type 40DP microphone and GRAS Type 26AC microphone preamplifier and was powered with a GRAS Type 12AA power module. The positions of the blast probe and ATFs are depicted in [Figure 1].
|Figure 1: Schematic arrangement of the acoustic shock tube, catenoidal horn, acoustic test fixtures, and the blast probe. The fixtures were sited along the sagittal seam of the fi xture to point to the center of the mouth of the catenoidal horn. The E-A-RCAL, NIOSH ISL fixtures were 1.13 and 1.20 m from the reference point, respectively. The GRAS 67SB blast probe was 1.02 m from the reference point|
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Acoustic impulse source
An acoustic shock tube designed and developed by NIOSH generated the acoustic impulses for this study.  The overall dimensions of the shock tube apparatus were approximately 1.57 m (62 in) long, 1.30 m (51 in) high, and 0.41 m (16 in) wide. The shock tube pressure chamber was a cylindrical steel tube, sealed at one end, approximately 0.81 m (32 in) long with an outer diameter of 0.10 m (4 in). The exhaust tube was 0.57 m (22.25 in) long. Polyester films of 0.127 mm, 0.254 mm, and 0.762 mm (0.5 mil, 1.0 mil, and 3.0 mil) in thickness were clamped between flanges to seal the pressure chamber. The chamber was pressurized with air and the trigger activated a lance to burst the membrane. A shock wave formed in the exhaust tube as the sudden release of compressed air propagated along the tube and into a catenoidal acoustic horn approximately 2.0 m (79 in) long with a square cross section, 1.10 by 1.10 m (43 by 43 in).  The horn provided impedance matching between the exhaust tube and the room. The horn also eliminated a downstream flow-induced turbulent vortex when the horn was absent and the chamber pressures were greater than about 137.9 kilopascal (kPa) [20 pounds per square inch gauge, (psig)]. In this study, the 134-dB impulses were generated with 0.5-mil polyester films at 30.3 kPa (4.4 psig). The 150-dB impulses were generated with 1-mil polyester films at 75.8 kPa (11 psig). The 168-dB impulses were generated with 3-mil polyester films at 374.1 kPa (47 psig).
Each sample of the different models of hearing protectors was fitted on the ATF twice and one impulse was recorded per fitting. The unoccluded conditions were recorded at the beginning and end of the sequence of levels. For instance, three impulses of 132-dB unoccluded conditions were followed by the tests for the 132-dB level for occluded conditions of all of the samples of a given hearing protector model. Afterward, three other unoccluded impulses at 132-dB were recorded. The same sequence of unoccluded-occluded-unoccluded conditions was completed for the 150-dB and 168-dB impulse levels. Each protector had five samples that were used during the testing. The details of the protectors are described below.
Data acquisition system
A National Instruments (NI) PCI eXtensions for Instrumentation (PXI) data acquisition chassis was used with two NI PXI-4462 boards with four input channels, 24-bit resolution, 42 V input range, and 102.4 kHz sampling rate. The acoustic pressure data in pascals were saved in a structured MATLAB binary file (.mat) for postprocessing. One-second samples from five channels were simultaneously recorded for each impulse. The pretrigger interval was 0.1 s and was accurate within about 5 milliseconds (ms). The blast probe was on Channel 1 and the left and right ears of the 3M E-A-RCAL ISL ATF were connected to Channels 2 and 3, respectively. The left and right ears of the NIOSH ISL ATF were connected to Channels 4 and 5.
A reference point in the center of the mouth of the horn was defined by the intersection of a pair of strings stretched between the opposite corners of the horn's square face. The blast probe was positioned 1.02 m from the reference point. The E-A-RCAL and NIOSH ISL ATFs were positioned 1.13 and 1.20 m from the reference point, respectively. A laser line was used to sight along the sagittal seam of each fixture to the reference point. The fixtures and blast probe were not moved during the study since the impulse levels could be achieved by changing membranes and shock tube pressures. Unoccluded ear impulse levels of the E-A-RCAL ISL fixture were 1-2 dB greater than the NIOSH ISL fixture; however, the occluded measurements exhibited approximately the same levels across both fixtures. Prior to this study, the sensitivity of the results due to position and directionality with respect to the impulse source was unknown. Thus, a difference of 7 cm was not expected to be consequential.
The test fixture ear couplers were heated to approximately 37 ° C, prior to calibration. The blast probe microphone was calibrated using a GR1462 adapter that clips onto the blast probe above the microphone. The ATF microphones were calibrated using the ISL ear canal adapter, eliminating the need to remove the pinnae.
Hearing protection devices
Three models of protectors were tested in this study: The 3M™ Combat Arms™ Single Tip earplug with its filter open (Combat Arms), the Etymotic Research ETYPlugs ® earplug (ETYPlugs), and the 3M™ Peltor™ TacticalPro Communications Headset (TacticalPro). [Figure 2] illustrates these protectors. All of the earmuffs and earplugs were fitted on the ATFs by the same researcher to ensure consistency in HPD fitting.
|Figure 2: The three models of hearing protectors tested in this fi eld study. The 3M™ Combat Arms™ Single Tip earplug has a toggle that was opened during testing. The Etymōtic Research ETYPlugs® Earplug was tested as is. The 3M™ Peltor™ TacticalPro Communications Headset was tested with electronics on and set to unity gain. The double protector combination of the ETYPlugs earplug and TacticalPro earmuff was also tested|
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The Combat Arms earplug has a nonlinear acoustic filter that attenuates high levels while allowing low levels to pass through relatively unaffected. In the open-filter condition, this earplug's noise reduction rating (NRR) is 7 dB and in the closed-filter condition, the NRR is 23 dB. The ETYPlugs earplug provides a moderate level of attenuation and has an NRR of 16 dB. The TacticalPro earmuff is an electronic earmuff with an NRR of 26 dB. The TacticalPro earmuff was tested with its electronics set to unity gain by selecting the middle of five possible volume settings of the earmuff as recommended in the ANSI/ASA S12.42-2010 standard. The dual combination of the ETYPlugs and electronic TacticalPro headset set at unity gain were tested as the fourth condition.
The ANSI/ASA S12.42-2010 impulse signal analysis is summarized below. A unique transfer function, HATF−FF,L,n (f), between the free-field (FF) microphone and the acoustic test fixture (ATF) exists for each impulse level and physical arrangement of the microphones and the impulse source. The transfer function between the field and the fixture microphones is described by:
where PFF,L,n (f), and PATF,L,n (f), are the discrete Fourier transforms of the free-field and ATF impulse waveforms, at a given level L and repetition number, n. For each test level, an average transfer function can be determined by dividing the Fourier transform of the fixture and free-field impulses and averaging the result in the frequency domain across N = 6 unoccluded repetitions:
This averaged transfer function is used to estimate the unoccluded fixture response for an occluded trial, from the impulse measured at the field microphone,
p′ ATF,L,i (t) = FFT−1 (H ATF-FF,L (f) × P′ FF,L,i (f))
where p′ ATF,L,i (t) denotes the estimated unoccluded ATF pressure waveform, P′ FF,L,i (f) is the discrete Fourier transform of the free-field waveform for the same trial and FFT−1 is the inverse discrete Fourier transform. The prime symbol on the pressures (e.g. p′, P′) indicates that the measurement was collected or calculated from an occluded measurement.
The IPIL is determined as the difference between the maximum absolute unoccluded and occluded peak sound pressure levels for the fixture where L is the nominal peak level (134, 150, 168), i is the sample number, and j is the fitting number,
The IPIL L,I,j values from each fitting of the protectors were averaged to yield an IPIL associated with the protector when tested at a given impulse level, IPIL L .
Statistical model of fixture differences
A linear mixed effects model was developed to determine if there were significant differences between the IPIL values measured in the right and left ears of the NIOSH and E-A-RCAL ISL fixtures. The outcome variable for the model was the IPIL value and the fixture, ear, and measured sound level were included as fixed explanatory variables. The random effects were the nominal impulse level, type of hearing protection device (nested within target noise level), and impulse number (nested within HPD). The data were analyzed using SAS's Proc Mixed and Stata's mixed command, , with the following model:
| Results|| |
Examples of free-field impulse waveforms measured at the blast probe are shown in [Figure 3]. Impulses at the 168-dB level and 150-dB level had the sharp onset and trough that would be typical of an ideal Friedlander waveform. We experienced difficulties in utilizing the shock tube to create 132-dB impulses that exhibited a sharp onset impulse characteristic of a blast impulse. Consequently, the pressure was increased to yield impulses with sharper onsets and peak levels between 132 dB and 136 dB, 2 dB more than the ANSI/ASA S12.42-2010 standard stipulates. For each range of impulse level, the average and standard deviation for the peak impulse levels measured by the blast probe are given in [Table 1].
|Figure 3: The unoccluded waveforms for the impulses measured at the blast probe at the three impulse levels. At about 23 ms after the initial impulse, the 168-dB impulses exhibit a secondary impulse created when the impulse refl ects from the mouth of the horn and back end of the pressure chamber|
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|Table 1: Average peak impulse levels and standard deviations (dB peak SPL) measured by the blast probe for the 10 impulses used to assess IPIL of each protector condition|
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When estimating the IPIL, the open ear transfer functions are calculated for each fixture, each ear and nominal impulse level. The peak gains presented in [Table 2] depend upon the impulse level, and example spectra for the blast probe and fixture ears are presented in [Figure 4]. The blast probe impulses (solid line) exhibit a broad peak in the third octave band spectrum between 80 Hz and 400 Hz. The 134-dB blast probe impulse spectra have an additional peak at 1000 Hz. The ear canal spectra have peaks at 3150 Hz at all levels due to the resonance of the ear simulator. Right ear spectra are dashed lines and left ear spectra are dotted-dashed lines. The greatest spectral content for the 168-dB impulses occur at 3150 Hz, whereas the 150-dB impulse and 134-dB impulse have relatively more low-frequency content. The roll-off of the high frequency content for the 168-dB impulse was -3 dB/octave, whereas the roll-off for the 150-dB and 134-dB impulse spectra was about -6 dB/octave. The peak gains for the right and left ears of the NIOSH ISL ATF are comparable and confirm that both ears received approximately the same impulse levels. For the E-A-RCAL fixture, the peak levels measured at the left ear were about 1-2 dB higher than those measured at the right ear. During the data collection the fixtures were positioned to achieve the desired impulse levels and were not moved, given the limited time available to collect these data.
|Figure 4: The unoccluded spectra of the impulses measured at the blast probe and by the fixture microphones at the three impulse levels. The 134-dB impulses are indicated by "*" symbols; the 150- dB impulses are indicated by "+" symbols; and the lines without symbols are the 168-dB impulses. The blast probe is indicated by the solid line, right ear by the dashed line, and the left ear of the fixtures by the dotted-dashed line. The transfer function of the open ear is slightly higher for the left ear of the EARCAL fixture than it is for the right ear of the fi xture. The right and left ears of the NIOSH fi xture exhibit the same transfer function|
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|Table 2: The increase in the peak impulse level relative to the blast probe for each fi xture, ear, and level. The blast probe peak sound pressure levels were subtracted from the unoccluded peak levels for each fi xture, ear, and nominal pressure level to estimate the gain for the transfer function of the open ear|
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IPIL results for four HPD conditions
The IPIL results for each of the four hearing protector conditions are summarized in [Table 3]. In general, the left ear IPIL results for the E-A-RCAL ISL fixture are the highest results for each of the protector conditions. The results for the right ear of the E-A-RCAL ISL fixture are closer to the values measured for the right and left ears of the NIOSH ISL fixture.
|Table 3: Average peak impulse levels, IPIL, and standard deviations from 10 impulses and five samples for the right ear, left ear, and both ears of the E-A-RCAL and NIOSH ISL acoustic test fi xtures of the four hearing protector conditions|
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3M™ Combat Arms™ Single Tip earplug
The IPIL results for the Combat Arms earplug individual test conditions ranged between about 7 dB and 12 dB for the 134-dB impulses, between 19 dB and 25 dB for the 150-dB impulses, and between 30 dB and 33 dB for the 168-dB impulses. Measurements of IPIL from the E-A-RCAL ISL ATF exhibited average differences between the left and right ears (IPIL Left -IPIL Right ) of 1.4 dB for the 134-dB impulses, 2.0 dB for the 150-dB impulses, and 3.2 dB for the 168-dB impulses. The average IPIL differences between the left and right ears of the NIOSH ISL fixture were −0.3 dB, −0.2 dB, and 0.7 dB for the 134-dB impulses, 150-dB impulses, and 168-dB impulses, respectively. The average IPIL differences between the two fixtures (IPIL EARCAL - IPIL NIOSH ) were 1.9 dB, 1.2 dB, and 1.3 dB at the 134-dB level, 150-dB level, and 168-dB level, respectively.
Etymotic Research ETYPlugs ® earplug
The IPIL results for the ETYPlugs earplug ranged between about 12 dB and 18 dB for the 134-dB impulses, between about 15 dB and 21 dB for the 150-dB impulses and between about 26 dB and 30 dB for the 168-dB impulses. For the E-A-RCAL ISL ATF, the average IPIL differences between the left and right ears (IPIL Left - IPIL Right ) were 1.3 dB for the 134-dB impulses, 1.7 dB for the 150-dB impulses, and 1.1 dB for the 168-dB impulses. The average IPIL differences between the left and right ears of the NIOSH ISL ATF were −0.9 dB for the 134-dB impulses, -0.5 dB for the 150-dB impulses, and 0.3 dB for the 168-dB impulses. The average differences between two fixtures, (IPIL EARCAL - IPIL NIOSH ), were 1.5 dB, 1.8 dB, and 1.5 dB at the 134-dB level, 150-dB level, and 168-dB level.
3M™ Peltor™ TacticalPro communications headset
The IPIL results for the TacticalPro earmuff ranged between about 20 dB and 25 dB for the 134-dB impulses, between 27 dB and 31 dB for the 150-dB impulses, and between 37 dB and 41 dB for the 168-dB impulses. The IPIL differences between the right and left ears of the E-A-RCAL ISL fixture, (IPIL Left - IPIL Right ) were 1.5 dB, 1.4 dB, and 2.9 dB for the 134-dB impulses, 150-dB impulses, and 168-dB impulses. The average IPIL differences between the left and right ears of the NIOSH ISL ATF were −1.1 dB for the 134-dB impulses, −1.1 dB for the 150-dB impulses, and 0.1 dB for the 168-dB impulses. The average IPIL differences between the E-A-RCAL and NIOSH ISL ATFs (IPIL EARCAL - IPIL NIOSH ) were 0.7 dB, 1.4 dB, and 0.6 dB for the 134-dB level, 150-dB level, and 168-dB level, respectively.
Dual protection ETYPlugs Earplug and TacticalPro Earmuff
The IPIL results for the dual protection combination test conditions ranged between about 28 dB and 32 dB for the 134-dB impulses, between 35 dB and 40 dB for the 150-dB impulses, and between 44 dB and 50 dB for the 168-dB impulses. For the E-A-RCAL ISL ATF, the average differences between the left and right ears were 1.9 dB for the 134-dB impulses, 2.4 dB for the 150-dB impulses and 3.2 dB for the 168-dB impulses. The average IPIL differences between the left and right ears (IPIL Left - IPIL Right ) of the NIOSH ISL ATF were -1.0 dB for the 134-dB impulses, 0.3 dB for the 150-dB impulses, and -1.1 dB for the 168-dB impulses. The average IPIL differences (IPIL EARCAL - IPIL NIOSH ) were 1.0 dB, 2.5 dB, and 1.7 dB at the 134-dB level, 150-dB level, and 168-dB level, respectively.
In [Figure 5], the IPIL averages and standard deviations across samples and fittings of the different HPDs are plotted against the peak level of the impulse measured at the blast probe. The ETYPlugs earplug, the TacticalPro earmuff and the combination of the two protectors exhibit similar amounts of gain as the impulse levels increase. The Combat Arms earplugs exhibited a greater slope, about 0.7 dB/dB, over the range of impulse levels than the other protectors that exhibited about 0.4 to 0.5 dB/dB slope. The more rapid rise in the attenuation for the Combat Arms earplug can be attributed to the nonlinear filter that was designed to provide this response. The increases observed from the other products can be partly attributed to the increased high-frequency content of the impulse that is more strongly attenuated by the response of the hearing protectors in the high frequencies. The TacticalPro earmuffs effectively function as a passive earmuff once the electronic pass-through and level-limiting circuits are shut down due to the high-level impulses.
|Figure 5: Average IPIL results versus peak unadjusted peak impulse level. The E-A-RCAL ISL fi xture data are plotted with a solid lines and open symbols. The NIOSH ISL fi xture IPIL data are plotted with a dotted line and filled symbols. The right and left ear data from the NIOSH ISL fi xture exhibit close agreement, whereas the left ear IPIL of the E-A-RCAL ISL fi xture are consistently greater than the right ear IPIL data|
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Statistical comparison of fixtures
In [Figure 5], three trends were observed. The IPIL values for the E-A-RCAL ISL fixture (open symbols and solid lines) were, on an average, 1.4 dB higher than the values for the NIOSH ISL fixture (filled symbols and dotted lines) with a 95% confidence interval of (1.2, 1.5) dB. The difference was statistically significant at P < 0.001. The left ear IPIL results from the E-A-RCAL ISL fixture were greater than the right ear IPIL results by 2.0 dB with a 95% confidence interval of (2.2, 1.8) dB. For the NIOSH ISL fixture, the opposite trend occurred; the left ear IPIL results were slightly less than the right ear results, -0.3 dB with a 95% confidence interval of (−0.1, -0.6) dB. These trends were quantified across the four protector conditions by the statistical model described in section on statistical methods.
The statistical model evaluated the interactions between the fixture and the ear and between the interaction of impulse noise level and the fixture. The results indicated that the interaction between noise and fixture was not significant; for this reason this term was removed from the model, leaving:
The results from model (6) are shown in the [Table 4].
|Table 4: Results from tests of fi xed effects from model in Equation (6). The effects of fi xture, ear, the interaction of fixture and ear, and the measured noise are all highly statistically significant|
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Thus we see that the effects of fixture and ear are highly significant. The actual differences between the ears and fixtures are shown in [Table 5].
|Table 5: Comparison Differences between the least squares means for ears (left – right) and fi xtures (EARCAL – NIOSH)|
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Comparison of variability of different HPD's
In order to compare the variability among HPD's, a fixed term for HPD was added to model (6). The residuals obtained from running this model were then compared using Levene's method. In [Table 6], the Combat Arms earplug had the lowest residual variance. The ETYPlugs had the second lowest followed by the TacticalPro. The dual protector combination had the largest residual variance. The differences between residual variance between the hearing protector conditions were compared. The single protector comparisons (TacticalPro/ETYPlug, TacticalPro/Combat Arms, and ETYPlug/Combat Arms) were not statistically significant. The residual difference for the dual protector condition was also not statistically significant compared to the TacticalPro. However for the dual protector combination and both of the earplugs, the confidence intervals do not overlap and the differences between residual least squares means were statistically significant (p < 0.0001).
|Table 6: Least squares means of the residuals. The least squares means of the residuals for each protector condition was evaluated to understand the relative variance associated with fitting the protectors on the two fixtures|
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| Discussion|| |
The differences between the IPIL values measured for the fixtures may have been caused by the physical arrangement of the fixtures. The E-A-RCAL ISL fixture was 7 cm closer to the mouth of the horn and received impulse levels 0.6-3.0 dB higher than the NIOSH ISL fixture, based on the unoccluded calibration impulse levels at the open ear [Table 2] and [Figure 4]. The fixtures were aimed at the reference point in the center of the mouth of the horn; the differences between left and right ears were the result of baffle and head shadow effects. The left ear of the E-A-RCAL ISL fixture was more exposed than the right ear as exhibited by the increased transfer function of the open ear. Since the left ear of the E-A-RCAL ISL fixture experienced peak impulses of 2-3 dB greater than the right ear, the IPIL was 1-2 dB greater based on the slope of the IPIL function. For the NIOSH ISL fixture, the IPILs from the right ear tended to be higher than those from the left ear. Although the peak impulse level right/left ear differences were smaller for the NIOSH ISL fixture, the trend was consistent with a baffle effect for the right ear and head shadow effect for the left ear.
The ANSI S12.42 standard describes the calculation of the expanded uncertainty for the IPIL measurement but does not detail comparison of results between test fixtures. Also, the ANSI standard conducts the measurements with grazing incidence, the mannequin facing the impulse source.  The MIL-STD 1474D conducts measurements with a fixture in normal incidence, which yields one ear facing the source and the other ear shadowed.  For the purpose of developing a rating and achieving comparable data from the right and left ear microphones of the fixture, the grazing incidence condition was preferred. Parmentier et al. positioned fixtures in grazing incidence at the same distance from an explosive charge for the testing conducted at the French-German Research Institute of Saint-Louis.  For a radially symmetric impulse source, the positioning is straightforward.
These data demonstrate that the position of the ATFs within the sound field produced by the shock tube had statistically significant effects on the measured IPIL. The ATF's orientation matters. Although we endeavored to determine the aim of the fixtures before commencing all of the data collection, the full analysis could only be carried out post hoc.
Ear canal length
The NIOSH ISL ATF was the first one constructed by ISL after the ANSI/ASA S12.42 (2010) standard was published and was designed to conform to the standard's requirements. The standard stipulates that the ear canal extension added to the coupler shall be 14 ± 1 mm in length. The NIOSH ISL ATF ear canal extensions permitted earplug insertions of 13 mm. After the ear canal length was discussed with the designers, subsequent ISL test fixtures (including that of E-A-RCAL) were built with ear canal extensions that permitted about 16 mm of earplug insertion depth. Slightly longer ear canal extensions should yield higher IPIL estimates because more of the lateral surface of the earplug can be in contact with the walls of the ear canal extension. In general, the insertion depth is a critical factor for achieving an adequate amount of protection when exposed to continuous noise; , therefore, it will be critical to providing protection from impulse noise.
In this study, premolded, triple-flanged earplugs were evaluated. The third flange (most lateral) made contact with the ear canal extension. This flange was larger than the diameter of the ear canal extension; therefore, the flange would wrinkle if it were inserted further into the canal. During testing, the plugs were inserted such that the third flange just made contact with the ear canal extension and was not wrinkled. Flanged earplugs fitted into a shorter ear canal and did not make contact with the lateral end of the ear canal. ,
Effect of source spectrum on IPIL
The IPIL is affected by both the source spectrum and the attenuation spectrum of the hearing protection device. From [Figure 4], the high-frequency contribution in the open ear condition for the 168-dB impulses was significantly greater than the broad, low-frequency peak. The high-frequency enhancement comes from the resonance of the ear canal and ear simulator. The high-frequency components at the 150-dB and 134-dB impulse levels are comparable to or less than the broad, low-frequency peak.
As reported in Results Section on Level Dependent Attenuation, the slope for the growth of IPIL with impulse level for the Combat Arms earplug in the open valve mode was 0.72 dB/dB. The slopes for the growth of IPIL with impulse level for the ETYPlugs were 0.40 dB/dB and 0.45 dB/dB for the TacticalPro earmuffs. Murphy et al.  measured IPIL for the Combat Arms earplug using a Colt Manufacturing Company, (Colt) AR-15 rifle firing 5.56 mm (0.223 caliber) ammunition as the impulse source and the slope derived from their data was 0.26 dB/dB. Similarly, for ETYPlugs and TacticalPro, Murphy et al.  reported IPIL using a Colt AR-15.223 caliber rifle impulse source and the derived slopes were 0.22 dB/dB for the ETYPlug and 0.45 dB/dB for the TacticalPro. These values are of interest because the sharp onset of the impulse for the rifle-generated impulse was maintained across the range of investigation. Since high-frequency content was maintained, less of a change in IPIL was observed as the impulse level was changed.
Hamernik and Hsueh  examined a Friedlander waveform with an instantaneous and a finite rise time. The finite rise time waveform spectrum at high frequencies exhibited a significantly greater decay with increasing frequency than for the case where the blast wavefront transition is instantaneous. They further examined the effect of A-weighting on the energy flux and demonstrated the relative effect of the transfer function of the open ear, the A-weighting curve, on the low-frequency components of the impulse. The A-weighting curve could be considered as a surrogate for a hearing protector since the spectrum varies with frequency. When the greatest spectral content coincides with the lowest attenuation, an enhanced level of transmission is observed. Spectral information is not an outcome variable of the IPIL method; however, [Figure 4] demonstrates how the IPIL can be affected by the spectral content. Greater high frequency content, coupled with more passive attenuation capacity at high frequencies, will yield an increased IPIL value. 
Improvements for the ANSI S12.42 standard
Several aspects of the ANSI S12.42-2010 standard need to be reconsidered following this investigation. The original intent of the impulse noise portion of the standard was to provide a simple method to distinguish between performances of hearing protection devices in the presence of high-level impulse noises. The standard has been successful with respect to rank ordering the performance of various protectors. For passive linear hearing protectors such as earplugs, semi-aural insert devices, or earmuffs, the Noise Reduction Rating can be expected to provide a high degree of correlation with the IPIL. , Although this paper does not consider the performance of multiple impulse sources used to evaluate the same protector, Murphy et al. found that the IPIL is considerably greater when a rifle was used as the impulse noise source versus the acoustic shock tube.  Thus, the ANSI S12.42 standard needs to specify the spectrum of the impulse noise source used to measure IPIL. Preliminary investigations suggest that the insertion loss spectrum for a particular model of hearing protector will exhibit a more consistent comparison than the IPIL as defined by the standard. 
The comparison of results from different sources and fixtures will continue to be a challenge. One means to facilitate the comparison between identical fixtures but different impulse levels would be to adjust the peak level of the impulse by the unoccluded level measured at the ear. In [Figure 6] the IPIL data are plotted with an adjustment for the increased impulse level from the unoccluded ear. The higher impulse levels at the E-A-RCAL ISL fixture's left ear are moved to the right on the graph and improve the agreement between the two fixtures. The ANSI S12.42 standard specified three impulse test levels: 132 dB, 150 dB, and 168 dB. Since IPIL changes in a continuous manner as a function of the peak pressure of the impulse waveform, the number of impulse test levels could be increased to better capture the change in IPIL as a function of level. The comparisons between tests from studies separated in time or at different facilities that utilize spectrally similar impulse sources may benefit from having more tests across the range of impulses between 130 dB peak SPL and 170 dB peak SPL.
|Figure 6: The IPIL results versus adjusted peak impulse level. The E-A-RCAL ISL fi xture data are plotted with solid lines and open symbols. The NIOSH ISL fi xture IPIL data are plotted with a dotted line and fi lled symbols. The impulse levels against which the data are plotted have been adjusted by the difference in the unoccluded peak level measured at the ear of the fi xture relative to the right ear of the NIOSH ISL fi xture|
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Although bone conduction was not considered in this paper, the measured IPIL values for the dual protection condition exceed the lowest limit of 41 dB at 2000 Hz published in the standard.  The standard does not describe how to account for bone conduction in impulse testing. New test fixtures could be designed to incorporate a bone conduction limit that has a similar response to the human cranium. Research needs to be conducted to account for both the attenuation and phase changes introduced by bone conduction in order to modify the measured signals transmitted through the protector to the ear simulator.
| Conclusions|| |
Statistically significant differences were observed between the IPILs measured for the right and left ears of the two fixtures evaluated in this study. Although the two fixtures have ear canals of different lengths, the IPILs should have been the same for our premolded earplugs so long as the plugs were inserted to the same depth and the earmuffs similarly fitted on the fixture. For foam earplugs, the additional ear canal length would be expected to increase the measured IPIL values. The baffle and head shadow effects are cited as the main reason for the discrepancy between the ears. Differences in the average levels observed with the NIOSH and E-A-RCAL ISL fixtures can be attributed to the positions of the fixtures in the sound field. These differences suggest that the IPIL is sensitive to small changes in measurement conditions for the fixtures and in impulse levels. Thus, IPIL measurement will present new challenges for comparing repeatability within a laboratory and reproducibility among multiple laboratories.
The authors acknowledge the contributions of Amir Khan (NIOSH), Jeff Schmitt (ViAcoustics), and William A. Ahroon (US Army Aeromedical Research Laboratory) for their assistance in data collection and analysis. We also acknowledge the contributions of Karl Buck and Hugues Nelissé for their review of the manuscript for the NIOSH peer-review process.
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Conflicts of interest
There are no conflicts of interest.
The views and the opinions expressed within this paper are those of the authors and do not represent any official policy of the Centers for Disease Control and Prevention and the National Institute for Occupational Safety and Health or the U.S. Environmental Protection Agency. Mention of any company or product does not constitute endorsement by NIOSH. In addition, citations to websites external to NIOSH do not constitute NIOSH endorsement of the sponsoring organizations or their programs or products.
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William J Murphy
Hearing Loss Prevention Team, National Institute for Occupational Safety and Health, 1090 Tusculum Ave. MS C-27, Cincinnati OH 45226-1998
Source of Support: None, Conflict of Interest: None
[Figure 1], [Figure 2], [Figure 3], [Figure 4], [Figure 5], [Figure 6]
[Table 1], [Table 2], [Table 3], [Table 4], [Table 5], [Table 6]